Injection Molding Magnet

We are engaged in manufacturing a wide spectrum of precision engineered Bonded Magnets and Magnet Assemblies which are used in various automobile and industrial applications. Fabricated using optimum quality raw materials our range is in high demand by our clients spread all over India & abroad. Polymer bonded magnets opened a new world of application opportunities. The processing temperatures to blend and mold the material mixture is low enough to allow many different magnet powders to be used alone or in combination in the polymer binder to achieve an unprecedented range of properties.

Advantages Bonded / Molded Magnet

Our Bonded magnets have consistent dimensional & magnetic characteristics. Strength & flexibility of magnetic force can be easily controlled to suit any application. We can adjust magnetic properties to conform to your requirement
By our own technology of dispersing and kneading of raw materials, our compounds provide you efficient and stable magnetic properties, high mechanical strength, high edge strength.
You will find excellent and smooth aesthetics and less chips and/or cracks (which may happen to sintered magnets with the process.
With low contraction rate, products needing high precision dimensions can be made without any additional processing.
There can be up to 3 times reduction in weight of magnet as compared to sintered magnets, without affecting the magnetic parameters.

High degree of machinability. All types of machining operations like turning, milling, drilling, grinding, tapping, filing, chamfering etc. can be done with ease.
Our compounds simplify multi-pole and radial oriented magnets.
Monobloc moulding with metal & other objects makes a wide range of applications possible.
Simple & economical production methods lead to cheaper magnets with excellent characteristics.

Application Areas

Automobile Instrument Cluster / Dashboard Instrument
Digital Speedometers
Sensors
Roll for copiers
DC Micro Motors
Stepper Motors
Electrical Meters
Coupling Magnets
Speaker / Telephone Receivers

Disk Drives
Reed Relays
Clock / Timers
Educational Kits and Scientific Instruments
Magnet Bearings
Xerographic applications
Magnetic seals
Magnetic latches
Chip collectors

Another benefit of the injection molding process is that magnet material can be directly molded into, onto, or against other assembly components eliminating subsequent assembly steps. This is called insert injection molding. Injection molded magnets can be formed from very simple shapes to very complex shapes. All or only part of the device may be magnetized. Often, it is cost advantageous to make an entire part out of the magnet material and magnetize only the portion requiring magnetic output. Our wide range of injection bonded ferrite magnets are known for their high durability and utility. We also offer customized solutions to our clients benefit.

Isotropic / Anisotropic Magnets can be manufactured with very high efficiency and reliability. Consistent magnetic and dimensional characteristics without any additional processing. It consists of large variety of shaping possibilities. Equally Intricate and complex shapes can be manufactured.

Reduction in weight of the magnet as compared to isotropic sintered magnets without any reduction in magnetic properties.

Molding (Insert molding / Over molding) possible.
Highly competitive for motor and sensor magnets.
Very good edge strength.
High Degree of machine ability, if required.
Plastic-bonded permanent magnets can be used with a wide range of industrial applications due to there particular features such as e.g.
Wide choice of shapes
Low dimensional tolerances

Low magnetic tolerances
Good magnetic homogeneity
Long life stability
Resistant to cracking of edges
Resistant to corrosion
Optional protection against in flammability
Heat resistant up to approx.125 °C
Coupling Magnets
Speaker / Telephone Receivers

Injection Molding Magnet